Engineering Track Record

Turnkey Automation Projects

Our engineering team has successfully delivered automation projects across machine, process, pump, conveyor, batching, utility, and energy monitoring domains.

Machine Automation

High-speed SPM packaging machinery, multi-axis servo synchronization, precision indexers, and automated assembly rigs with sub-millimeter repeat accuracy.

Project Highlights:

  • Siemens S7-1500 Motion Control & Servo Setup
  • Custom HMI Touch Terminal Interfaces
  • Safety PLC Interlocks & Guarding
  • Sub-Millimeter High-Speed Indexing

Process Automation

Continuous chemical plant automation, water treatment filtration, heat exchanger temperature PID loops, and automated valve manifold sequences.

Project Highlights:

  • DCS & Advanced PLC Process Controllers
  • Cascade Temperature & Pressure Loops
  • SCADA Remote Telemetry & Mimics
  • Redundant Controller Failover Systems

Pump Automation

Multi-pump VFD cascade pressure boost, flow regulation, groundwater extraction telemetry, and intelligent pipe surge protection algorithms.

Project Highlights:

  • Multi-VFD Speed Synchronization
  • Constant Pressure Boost Control
  • Flow Totalization & Leak Alerts
  • Modbus RTU Water Telemetry

Conveyor Systems

High-speed logistics sorting conveyors, barcode reader integration, palletizing robotics, and multi-zone zero-pressure accumulation (ZPA) networks.

Project Highlights:

  • Profinet Distributed IO Nodes
  • Barcode & Scanner Interfacing
  • Variable Speed Belt Drive Control
  • High-Speed Sortation Diverters

Batch Processing

ISA-88 recipe-driven batch mixing, multi-ingredient loss-in-weight dosing, chemical reactor sequence logic, and automated batch report generation.

Project Highlights:

  • ISA-88 Compliant Batch Architecture
  • Loss-In-Weight Dosing & Load Cells
  • Automated Recipe Management
  • SQL Batch Audit Trail Reports

Utility Automation

Chiller plant optimization, steam boiler combustion control, air compressor sequence management, and facility HVAC BMS integration.

Project Highlights:

  • Chiller Plant COP Efficiency Control
  • Boiler Oxygen Trim PID Loops
  • Compressed Air Sequencers
  • BACnet & Modbus BMS Integration

Plant Monitoring Systems

Centralized plant SCADA dashboards, video wall monitoring, historical trend archiving, automated SMS/Email alarm notifications, and web clients.

Project Highlights:

  • Enterprise SCADA Mimic Screens
  • SQL Alarm & Trend Archiving
  • Real-Time Web & Mobile Clients
  • Production Shift Reports

Energy Monitoring Solutions

Plant-wide power meter Modbus polling, specific energy consumption (SEC) tracking, peak load shedding controllers, and carbon footprint analytics.

Project Highlights:

  • Modbus TCP/IP Energy Meter Networks
  • Peak Demand Load Shedding Logic
  • Departmental Power Billing Reports
  • Harmonic Distortion (THD) Logging

Have a Custom Project Requirement or Greenfield Automation Plan?

Our engineering team will assess your site schematics, IO count, and hardware preferences to draft a technical proposal.