Industrial Engineering Excellence

Industrial Automation Services

Crown Apex Automation delivers reliable, innovative, and cost-effective industrial automation solutions for manufacturing and process industries.

01

Industrial Automation

Complete automation solutions for manufacturing and process industries.

End-to-end turnkey automation engineering tailored to enhance productivity, eliminate manufacturing bottlenecks, reduce downtime, and meet modern Industry 4.0 digital standards.

Key Deliverables:

  • Turnkey Plant Automation
  • System Integration & Migration
  • SPM Machine Controls
  • Process Optimization & Upgrades
02

PLC Programming

Development, modification, troubleshooting, and optimization of PLC control systems.

Expert ladder logic, function block diagram (FBD), and structured text (ST) programming across Siemens, Allen-Bradley, Mitsubishi, Schneider, Omron, ABB, and Delta PLC platforms.

Key Deliverables:

  • Siemens TIA Portal & S7-1200/1500
  • Allen-Bradley Studio 5000 Logix
  • Fault Diagnosis & Logic Debugging
  • Safety PLC Programming (SIL2/SIL3)
03

SCADA Development

Real-time monitoring, visualization, data logging, reporting, and remote operation.

Enterprise SCADA development providing dynamic graphic mimics, automated alarm logging, historical trend archiving, customized production reports, and SQL database integration.

Key Deliverables:

  • Siemens WinCC & WinCC Unified
  • AVEVA / Wonderware System Platform
  • Ignition SCADA & FactoryTalk View
  • SQL Data Logging & Alarm Archiving
04

HMI Development

User-friendly operator interfaces designed for efficient machine control.

Ergonomic touch-screen interface design for machine operators, featuring clear fault messaging, multi-level security passwords, recipe management, and multi-language support.

Key Deliverables:

  • Touch Panel Layout & Graphics
  • Multi-level User Passwords
  • Recipe Management & Batching
  • Comfort & PanelView Interfaces
05

VFD & Servo Drive Solutions

Installation, parameterization, commissioning, and troubleshooting of industrial drives.

Precision motion control and energy-saving variable frequency drive (VFD) setups, servo tuning, positioning loops, tension control, and fieldbus drive synchronization.

Key Deliverables:

  • Siemens SINAMICS G120/S120 Tuning
  • ABB ACS880 & PowerFlex Commissioning
  • Multi-Axis Servo Motion Loops
  • Energy Conservation Audits
06

Control Panel Design

Professional electrical control panel design, manufacturing, and installation.

Custom enclosure layout design, busbar calculation, climate control math, component layout, and professional manufacturing of PLC, MCC, PCC, and VFD control panels.

Key Deliverables:

  • PLC & RIO Enclosures
  • MCC & PCC Motor Panels
  • VFD & Servo Drive Panels
  • Factory Acceptance Testing (FAT)
07

Industrial Networking

Profinet, Profibus, Modbus TCP/IP, Modbus RTU, Ethernet/IP, and communication integration.

Robust industrial fieldbus network architecture design, cable routing, topology setup, managed switch configuration, and seamless multi-vendor protocol translation.

Key Deliverables:

  • Profinet & Profibus DP Networks
  • Modbus RTU & Modbus TCP/IP
  • EtherNet/IP & EtherCAT Setup
  • OPC-UA Cloud & IIoT Gateways
08

Electrical Design

Power distribution, MCC, PCC, electrical drawings, and field wiring solutions.

Comprehensive 2D/3D electrical schematics, power single-line diagrams (SLD), cable schedule calculations, IO distribution drawings, and field wiring schematics using EPLAN and AutoCAD Electrical.

Key Deliverables:

  • EPLAN Electric P8 Schematics
  • AutoCAD Power & IO Distribution
  • Bill of Materials (BOM) Generation
  • Cable Tray & Field Wiring Plans
09

Commissioning & Support

On-site installation, startup, testing, maintenance, and technical support.

Hands-on site startup, loop checking, Site Acceptance Testing (SAT), 24/7 breakdown troubleshooting, annual maintenance contracts (AMC), and operator training.

Key Deliverables:

  • On-Site Loop Checking & SAT
  • 24/7 Breakdown Assistance
  • Annual Maintenance Contracts (AMC)
  • Operator Training & Documentation
10

Dashboard Creation

Custom enterprise & SCADA web dashboards.

Design and implementation of modern responsive dashboards to visualize industrial metrics, track telemetry, analyze OEE, and display custom charts.

Key Deliverables:

  • Real-time Telemetry Displays
  • Custom Chart.js/D3 Visualizations
  • Industrial KPI & OEE Dashboards
  • Responsive Mobile-friendly Views
11

Website Development

Responsive web applications, corporate portals, and IIoT interfaces.

Professional full-stack website development, custom client portals, Next.js applications, and custom administration web dashboards designed for modern enterprises.

Key Deliverables:

  • Responsive Web Applications (Next.js/React)
  • Enterprise & Corporate Portals
  • SEO-Optimized Technical Blogs
  • Secure Database Integration
12

Android App Development

Industrial mobile monitoring and custom Android applications.

Native and cross-platform Android mobile app development to monitor SCADA systems remotely, receive push notifications for plant alarms, and view custom dashboards on mobile devices.

Key Deliverables:

  • Remote SCADA & Telemetry App
  • Real-time Push Notifications & Alerts
  • Bluetooth & Wi-Fi Hardware Linking
  • Google Play Store Deployment

Require a Customized Automation System?

Our engineering team is ready to analyze your plant schematics and provide a comprehensive proposal.